Product Development Engineer - 3D CFD Engineer
Lists vibe coding and ML experience as a preferred skill, mentioned as a plus rather than a core requirement.
About the Role
3D CFD Engineer role at Ford focused on high-fidelity multiphysics simulations to support engine and powertrain development. You will run 3D thermal/fluid CFD studies, collaborate with system and component engineers, and develop CFD methods to quantify hardware impacts and support virtual test signoff.
Job Description
Role
Ford is seeking a 3D CFD Engineer to perform high-fidelity multiphysics simulations supporting internal combustion engine and powertrain development. The role focuses on thermal/fluid CFD at system, subsystem, and component levels to evaluate engine airpath, combustion, cooling, fuel, intake/exhaust, lubrication, and related systems.
Key Responsibilities
- Perform 3D thermal/fluid CFD simulations using commercial CFD software at system, subsystem, and component levels of ICEs.
- Analyze intake and exhaust port flow, EGR/PCV distribution, 1D/3D manifold performance, exhaust manifold HTC map generation, in-cylinder combustion, fuel injector targeting, catalyst utilization, UEGO sensor response, oil pan dynamics, and tank sloshing.
- Develop and apply CFD methods and multiphysics modeling to support product development and virtual test signoff.
- Work with component and system engineers to provide technical guidance and address issues during engine development.
Requirements
- B.S. in Mechanical Engineering or related field.
- Minimum 2+ years experience in automotive ICE or vehicle CFD applications and 2+ years minimum in thermal/fluid CFD simulation; multiphysics modeling preferred.
- Proficient in use of CONVERGE for engine combustion simulation and a strong understanding of physical dyno test results.
- Strong understanding of fluid dynamics, thermodynamics, heat transfer, and combustion.
- Strong communication skills, self-directed, confident, resilient, with excellent work planning and issue resolution skills.
Preferred Qualifications
- Master’s degree or higher in Mechanical Engineering or related field.
- Experience with tools such as STAR-CCM+, Simerics, GT-SUITE, AMEsim.
- Proficiency in common programming/scripting languages (Java, Python, shell script, MATLAB).
- Vibe coding and machine learning experience noted as a plus.
Compensation & Location
- Salary grade 5 to salary grade 8, range: $63,480 - $162,120 (final grade and base salary determined by skills and experience).
- Hybrid position; candidates within commuting distance to a Ford hub may be required onsite four or more days per week.
Additional Notes
- Visa sponsorship is not available; candidates must be legally authorized to work in the United States.
- Equal Opportunity Employer. Reasonable accommodation available for online application process when requested.
Tech Stack
Skills
Experience Level
Salary
USD 63,480 - 162,120/year
Employment Type
Benefits
- •Medical, dental, vision and prescription drug coverage
- •Flexible family care days
- •Paid parental leave
- •New parent ramp-up programs
- •Subsidized back-up child care
- •Adoption and surrogacy expense reimbursement
- •Fertility treatment coverage
- •Vehicle discount program and management leases
- •Tuition assistance
- •Established and active employee resource groups
- •Paid time off for individual and team community service
- •Paid holidays (including week between Christmas and New Year’s)
- •Paid time off and option to purchase additional vacation time
- •Hybrid work (may require 4+ days on-site)